TXS: Professional Automotive Injection Molding Factory
TXS, a Taiwan-funded enterprise integrating product development, mold development, injection molding, and product assembly, is a well-known automotive injection molding factory in the industry. With profound technical accumulation, advanced production equipment, and a strict quality control system, it focuses on the field of automotive parts molding and provides cost-effective one-stop mold and molding solutions for the global automotive manufacturing industry.
I. Cooperative Automotive Brands and Industry Recognition
Relying on excellent product quality and service capabilities, TXS has established stable cooperative relationships with many well-known domestic and foreign automotive brands, covering multiple segments such as luxury cars, mid-to-high-end cars, and new energy vehicles. Its cooperative brands include mainstream automakers such as Volkswagen, Toyota, Honda, and BYD. At the same time, it also provides injection molding parts support for some models of luxury brands such as BMW and Mercedes-Benz. The product quality and technical services have been highly recognized by cooperative brands. As a professional automotive plastic parts manufacturer, it has won a good reputation in the industry.
II. Rich Product Matrix of Automotive Injection Molding Parts
The automotive injection molding parts that TXS can produce cover three categories: interior parts, exterior parts, and functional parts, as follows:
Category | Specific Product Examples |
Automotive Interior Parts | A/B/C pillar upper trim panel, instrument cluster mask, decorative strip, seat belt outlet cover, speaker mask, unlocking handle, steering column guard, headrest duct, ABS brake system ECU body, battery box, air outlet, ADB upper cover and shell, front/rear bumper bracket, car seat |
Automotive Functional Parts | Internal bracket of car center armrest, intake manifold, air conditioning parts, water chamber shell, exhaust pipe inner pipe, gearbox side cover, lights (car reflectors, reading lights, fog lights, tail lights, etc.) |
Overmolding Parts | Car headlight left and right guard plates, A/B pillar inner/outer cavity laminated panels |
Two-Shot Molding Parts | Car dashboard bracket, car seat belt fixed point cover, car instrument decorative frame |
Automotive Exterior Parts | Decorative strips, sealing strips, grilles, reflectors, license plates, spoilers |
III. Rigorous Production Process and Quality Control
Production Process
Preliminary Preparation and Trial Molding Stage: Carry out product 3D modeling and DFM report analysis according to customer needs, use MOLDEX 3D for mold flow simulation, predict and optimize defects such as weld lines and warpage, and output detailed mold opening reports and process plans. Verify the feasibility of molds and processes through small-scale trials, optimize production parameters through pilot-scale trials, and finally achieve stable mass production output.
Mold Design and Manufacturing: Equipped with Rhodes CNC machining centers, Makino EDM machines and other equipment for processing. Semi-automatic electrode detection ensures the accuracy of mold parts. After mold assembly, closure tests are carried out by mold clamping machines to check the fitting of the parting surface, the matching accuracy of guide pillars and bushings, etc., to ensure that there are no flash, deviation and other problems in the mold during injection production, and to ensure the stability of automotive parts molding. As an important part of automotive injection molding, mold manufacturing is crucial to the quality of final products.
Injection Molding: Raw materials are put into production after strict inspection and drying treatment. The injection molding machine network system is used to monitor key parameters such as temperature and pressure in real-time, and robots are used for automatic part taking to reduce human intervention and ensure the stability of automotive parts molding. Automotive injection molding is a core process that directly affects the performance and quality of products.
Trimming, Post-Processing and Assembly: Manually cooperate with special tools to handle flash, and some products are assembled by ultrasonic welding, heat staking, etc.; finally, complete component assembly according to product requirements to achieve one-stop delivery from a single part to an assembly.
Problem Response and Mold Repair: If there are problems such as dimensional deviation and appearance defects during production, the technical team will promptly analyze the causes and carry out mold repair and adjustment to ensure that automotive parts molding meets quality standards.
Quality Control
Three-Coordinate Inspection: Equipped with Swedish Hexagon coordinate measuring machines to conduct high-precision inspection of key dimensions (such as the positional tolerance and profile tolerance of positioning holes) to ensure compliance with design requirements.
Whole-Process Inspection: Incoming inspection of raw materials (spectral analysis, mechanical property testing), in-process inspection of molding (appearance, dimensions), final inspection of finished products (weather resistance, functional sampling testing). All data are entered into the database, which can be traced back to raw material batches and process parameters.
IV. Focus on Advantages and Service Guarantee in the Automotive Industry
TXS has deep roots in the field of automotive injection molding. As a professional automotive injection molding factory and automotive plastic parts manufacturer, it takes stable mass supply capacity as its core advantage. Relying on standardized production processes and information management systems, it ensures the on-time delivery rate of orders and meets the strict requirements of the automotive industry for production rhythms. The company has passed international quality certification systems such as IATF16949, and standardized processes throughout the whole process from order reception, production planning to finished product delivery, providing reliable supply chain guarantee for cooperative brands.
At the same time, the company has established a rapid response mechanism. For problems in the production and after-sales links, it can promptly carry out mold repair, adjust assembly processes, etc., to ensure that customers' production plans are not affected. With the business philosophy of "customer first, integrity first", TXS is committed to becoming a trustworthy mold and molding partner in the automotive industry, and looks forward to working with more automotive brands to "shape" the future together!
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