Deep - rooted in Medical Molds and Injection Molding, Collaborating on Product Development and Customized Services
Tianjin Xuansheng, a professional manufacturer of injection precision molds, has been dedicated to the customized injection molding production and processing of medical devices and medical consumables for many years. We are your reliable partner in the injection precision mold industry. Understanding the uniqueness and diversity of the medical field thoroughly, we assist our clients in collaborative product development:
Pre - project Communication and Requirement Comprehension
We actively participate in our clients' requirement research, offering professional insights from the perspectives of precision mold manufacturing and injection molding. We analyze the feasibility of materials and structures in the injection molding process. Through in - depth communication, we understand the special technical requirements in the medical industry, such as precision, cleanliness, and biocompatibility, as well as specific specifications like appearance and dimensions. This way, we collaborate with clients on the development of medical plastic products.
Material Selection, Mold Design, and Manufacturing
· Material Selection Advice: Based on the usage scenarios and performance requirements of the products, we provide suggestions on plastic product materials and suitable injection precision mold materials.
· Customized Mold Design: Considering the special requirements of medical devices, we design molds according to the product design. We use advanced design software to optimize the mold's runner system and cooling system, improving the quality and efficiency of injection molding. For example, for high - precision medical device components, we design high - precision injection molds with extremely tight tolerance control.
· Mold Manufacturing and Inspection: We adopt advanced processing techniques and equipment for mold manufacturing, strictly controlling the quality of each process. During manufacturing, we use inspection equipment such as coordinate measuring machines to conduct multiple inspections on the dimensional accuracy and surface quality of injection precision molds, ensuring that the plastic molds meet the design requirements.
Injection Molding Production
· Process Parameter Optimization: Through means like precision mold flow analysis, we optimize injection molding process parameters such as injection pressure, temperature, and speed. This ensures stable quality of injection - molded products and reduces the occurrence of defects. For medical injection - molded products with complex shapes, we use special injection molding processes like two - color injection molding and gas - assisted injection molding to meet the product's functional and aesthetic requirements.
· Strict Quality Control: We implement a strict quality control system throughout the entire process from raw materials to finished products, ensuring compliance with medical standards.
· Flexible Production Scale: We have the ability to adjust the production scale according to clients' order requirements. Whether it's small - batch sample production or large - scale mass production, we can organize production efficiently to meet clients' needs at different stages.
After - sales Service
We offer comprehensive after - sales service, promptly responding to problems clients encounter during product use, such as the repair and maintenance of injection molds. This ensures the continuity of clients' production.
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