TXS: One-Stop Solution for Medical Injection Molding and Molding
TXS is an ISO13485-certified enterprise specializing in medical injection molds and injection molding. It focuses on the injection molding of medical plastic parts, finished medical devices, and the design and manufacturing of medical injection molds, providing full-process services from product collaborative development and mold customization to injection production and finished product assembly.
I. Core Service Capabilities: Covering the Entire Medical Injection Molding Chain
1. Product Collaborative Development and Optimization
Collaborative modification of drawings: Relying on CAD/CAE integration technology, it collaborates with customers in real-time to modify product drawings, and combines mold flow simulation analysis (MOLDEX3D) to predict molding risks, optimize structural design, and ensure product manufacturability.
Material selection and modification: Proficient in the characteristics of materials such as PEEK and PLA, it can collaboratively develop modification schemes according to product requirements (such as chemical resistance, biocompatibility, etc.) to meet the requirements of special medical devices such as implantable and interventional types; a national-level joint laboratory is dedicated to product material selection.
Domestic substitution for cost reduction and efficiency improvement: Through localized material screening, process optimization and domestic mold development, under the premise of ensuring compliance with medical-grade standards, it realizes domestic substitution of core components, reducing customers' procurement costs by 15%-30%.
2. Mold Development and Injection Molding
High-precision medical mold manufacturing: Equipped with high-end equipment such as Röders high-speed CNC machining centers, Makino mirror EDM machines, deep hole drills, Mitsubishi, and Agie Charmilles, with a precision of up to 0.002mm, supporting complex processes such as insert injection molding and secondary overmolding, suitable for precision medical components such as blood pump housings and stapler assemblies.
Clean production environment: More than 20 precision injection molding equipment (50-600T) from Sumitomo, Haitian, etc., with a 100,000-class clean injection workshop, meeting the production requirements of sterile medical devices such as infusion pumps and nasal irrigators; a 10,000-class biological laboratory supports product microbial testing to ensure medical safety.
3. Comprehensive Quality Inspection and Control
Raw material inspection: Testing the fluidity of raw materials through a melt flow index tester.
Mold and product inspection:
Swedish Hexagon coordinate measuring machine: High-precision full-size inspection to ensure molds and products meet design standards.
Image measuring instrument and scanner: Accurately capture product details and verify structural accuracy.
Fluid inspection: Testing the tightness and fluid compatibility of pipeline products.
Full-process traceability: All data from raw material batches, production parameters to inspection data are entered into the database to achieve quality traceability, meeting the strict compliance requirements of the medical device industry.
II. Classifications and Specific Examples of Produceable Medical Products
Medical Devices
Infusion pumps, injection pumps, suction pumps, gastric lavage machines, nasal irrigators, oxygen concentrators, oxygenators, blood pumps, grippers, pacemakers, surgical forceps, hemostatic clips, staplers, puncture devices, closers, dilators, ophthalmic surgical instruments, oral surgical instruments, blood glucose meters and blood collection needles, blood type analyzers.
Implant & Interventional Consumables
Threaded casing pressure pumps, absorbable bone nails, inserter handles, hemostats, integrated bone cones, chemotherapy ports, arthroscopic sheaths, bone cement delivery devices, cataract puncturers, disposable insulin injection pens and consumables...
Life Sciences & IVD
Measuring cups, droppers, cryovials, eight-connected tubes, blood pressure monitors, blood detectors, gene detectors, electrocardiogram detection equipment, analyzer cuvettes, pipettes and brackets, centrifuge tubes & centrifuge tube racks, cell culture dishes (customizable)...
Medical Aesthetics
Beauty equipment: Radio frequency instruments, laser instruments, water light needle injectors, microneedle beauty instruments, ultrasonic...
Consumables: Self-destruct syringes, microneedle needles, water light machine filters and needle tubes...
III. Production Guarantee: Efficient Delivery and Stable Quality
1. Standardized Production Process Control
Adopt a digital management system to integrate mold design, injection parameters and inspection data, realizing full-process visualization of production.
Mold flow simulation predicts defects such as weld lines and warpage, reducing the number of test molds and ensuring the success rate of "T-zero mass production".
Automated and semi-automated processes such as robotic automatic part taking and ultrasonic welding reduce human intervention and ensure product consistency.
One-stop joint post-processes: Including silk screen printing, hot melting, laser engraving, spraying, sterilization, pad printing, biocompatibility testing, product sterilization inspection, etc.
2. Timely Delivery and Rapid Response
Relying on the information-based scheduling system and combined with the localized services of global joint offices, the on-time delivery rate of orders is ensured to reach over 98%.
Establish a technical rapid response mechanism to provide mold repair and process adjustment plans within 4 hours for problems in production or after-sales links, ensuring that customers' production plans are not affected.
IV. Why Choose TXS?
Compliance guarantee: Passed ISO 13485 and ISO 9001 certifications, in line with international medical device production standards.
Technical accumulation: The core team has more than 20 years of industry experience, proficient in medical-grade material applications and precision molding processes.
Global services: Provide customized solutions for medical device manufacturers at home and abroad, covering medical products in multiple fields.
TXS, with the core values of "integrity, innovation, science and rigor", is committed to becoming a trustworthy partner in the field of medical injection molding, helping customers achieve efficient implementation of medical products from design to mass production, and jointly building the quality cornerstone of the medical and health industry.
Hot News
